Maximize machine uptime with smart SCADA insights
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Visualization Development
Our engineering team specializes in developing high-performance HMI and SCADA systems that provide intuitive, real-time control over industrial automation processes. We design and deploy operator interfaces that enhance productivity, streamline diagnostics, and deliver actionable data with clarity. From concept through commissioning, we deliver scalable visualization solutions that integrate with PLCs, motion systems, and MES platforms—empowering operators and managers with full visibility and control of their production environments
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Plant Wide SCADA Solutions
At Blue Onyx Systems, we design and implement advanced SCADA solutions that unify plant-wide operations under a single, intelligent platform. Our systems provide real-time data acquisition, process monitoring, and performance analytics across all critical assets—empowering teams with the insights needed to make fast, informed decisions. From utility systems and production lines to facility-wide dashboards and alerts, we build scalable, secure SCADA architectures that drive efficiency, reduce downtime, and support smarter, connected manufacturing.
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MES/WES Integration
Our team specializes in seamlessly integrating automation systems with Manufacturing Execution Systems (MES) and Warehouse Execution Systems (WES), creating a fully connected production environment. We develop modular, data-driven solutions that bridge the gap between machine-level controls and enterprise systems—enabling real-time tracking, scheduling, and decision-making. From adaptive workflows to recipe management and performance visibility, our integrations enable operations with the intelligence and agility to maximize throughput and visibility.
Visualization and SCADA Solutions
Development Packages:
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Ignition
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Helio
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Blazor
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WInCC
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Others...
Manufacturers continue to see demand for running their production with high mix, high customization, and a sharp readiness for the new product configuration coming soon. Operators must be fully informed and enabled in order to meet production goals on time and in spec. Through the integration of rich, dynamic operator control, Blue Onyx Systems provides solutions that enable clear KPI monitoring and quick decision making by floor workers.
From Design to Interface: HMI and SCADA Engineering
Unlock the full potential of your production environment with our advanced HMI and SCADA solutions. Designed for clarity, responsiveness, and scalability, our visualization systems put real-time insights and control at your fingertips. Backed by a team of experienced engineers and customizable support plans, we deliver the intuitive tools and reliable service you need to run smarter, faster, and more efficiently.
Visualization and SCADA Development Comprehensive Services from Blue Onyx Systems
Engineering/Architecture
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Complete SCADA system design and architecture planning
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Centralized and distributed visualization for plant-wide monitoring
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Integration with PLCs, MES, WES, and ERP systems
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OPC UA, MQTT, and RESTful API communications expertise
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Cross-platform deployment (desktop, web, mobile)
Documentation
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System topology drawings and data flow schematics
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Tag database structure and signal mapping documentation
Programming
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Development using platforms like Ignition by Inductive Automation, FactoryTalk View, WinCC, and more
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Real-time dashboards, alarm management, and historian configuration
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Custom scripting and logic for user interaction and automation
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User role management, audit logging, and secure data access
Commisioning
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On-site deployment, testing, and verification
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Live data testing with field devices and automation systems
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Operator interface validation and usability tuning
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Integration with remote access and mobile monitoring
Support
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Ongoing support and system health monitoring
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Remote troubleshooting and system backups
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Software updates and feature enhancements
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System audits and KPI/dashboard optimization
Complete your solutions with PLC and Motion Control Systems:
Programmable Controllers
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Control Platforms Supported:
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Beckhoff
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Rockwell
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Siemens
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ABB
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Schneider Electric
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Lenze
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SEW
Automation systems can only reach their full potential when the central intelligence is robust and agile. By moving each project through detailed design and programming processes, Blue Onyx Systems creates top performing systems that elevate manufacturing KPIs. Our approach controls future costs and brings long term success by addressing flexibility and scalability in the early phases of a project. Blue Onyx Systems PLC control systems can reach the scale and connectivity requirements of your production by deploying centralized and distributed architectures.
Do you have a factory standard specification in control? Our broad experience with the world’s top automation companies brings expert solutions to your supplier requirements.
Motion Control Systems
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Motion Control Platforms:
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Beckhoff
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Rockwell
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Siemens
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Lenze
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SEW
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Yaskawa
Blue Onyx Systems motion control capabilities are enabling manufacturers to transform their processes and create a work floor that is more efficient, intelligent, and adaptive. Implementing a modern motion control system should help by more than just producing a product at a higher rate. It should improve the overall quality of the products themselves and provide a ripple effect of positive benefits to surrounding assets.
