Enhance machine performance and precision with advanced motion control solutions
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System Engineering
Our motion control engineering team delivers precision automation solutions designed to optimize both new machinery and retrofit applications. We specialize in developing intelligent, scalable control architectures that synchronize complex motion profiles, axis coordination, and servo systems for demanding industrial environments. From drive tuning and kinematics to modular safety integration and legacy system upgrades, our engineers craft robust motion platforms that enhance throughput, accuracy, and uptime. With deep experience in control panel design, fieldbus networking, and full system integration, we bring advanced motion to life—seamlessly connecting the shop floor to the enterprise
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Development and Programming
Our team excels in full-system commissioning and integration with upstream and downstream equipment, ensuring your automation investment delivers peak performance from day one. We engineer advanced motion control programs built for speed, precision, and resilience. Our programming techniques emphasize structured code, modular design, and built-in diagnostics to ensure fast recovery from faults or unexpected stops. Whether it's coordinated multi-axis motion, servo tuning, or intelligent homing and re-synchronization routines, our systems are designed to keep machines running at peak performance with minimal downtime. With proven strategies for motion recovery, error handling, and dynamic sequencing, we empower our customers with reliable automation that responds quickly and recovers faster—ensuring maximum uptime and efficiency coordinate control logic, communication protocols, and safety systems across all connected machinery to guarantee interoperability and reliability.
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Start-up and Commissioning
Our experienced team specializes in motion control system start-up and commissioning, ensuring every axis, drive, and sequence runs with precision from day one. We validate coordinated motion, fine-tune servo parameters, and execute full system testing to deliver smooth, repeatable performance. Whether launching new equipment or retrofitting legacy systems, we ensure tight synchronization between motion elements and surrounding automation—optimizing machine cycles, reducing ramp-up time, and driving reliable throughput from the first production run.
Motion Control Solutions
Platforms:
Allen-Bradley
Siemens
Phoenix Contact
Schneider
Omron
ABB
B&R
Beckhoff
To meet the demands of high-mix, rapidly changing production environments, Blue Onyx Systems delivers advanced motion control programming solutions designed for precision, flexibility, and high-speed performance. Our control architecture enables coordinated multi-axis movement, dynamic trajectory planning, and real-time synchronization with robotic systems and automation equipment. With structured motion programming, robust tuning, and support for major motion platforms, our systems ensure smooth operation, fast changeovers, and optimal throughput across your production assets.
Advanced Motion Control Engineering and Integration
Discover our advanced motion control automation solutions engineered to maximize precision and productivity across your production line. Our experienced team delivers expert motion programming, seamless system integration, and responsive support services—tailored to meet the dynamic demands of your operation.
Motion Control Systems Development Comprehensive Services from Blue Onyx Systems
Engineering/Architecture
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Complete system design and architecture planning
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Centralized and distributed visualization for plant-wide monitoring
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Integration with PLCs, MES, WES, and ERP systems
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Servo sizing and analysis
Documentation
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System topology drawings and data flow schematics
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Tag database structure and signal mapping documentation
Programming
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Development in today's latest motion control packages
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Real-time dashboards, alarm management, and historian configuration
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Custom scripting and logic for user interaction and automation
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User role management, audit logging, and secure data access
Commisioning
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On-site deployment, testing, and verification
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Live data testing with field devices and automation systems
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Operator interface validation and usability tuning
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Integration with remote access and mobile monitoring
Support
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Ongoing support and system health monitoring
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Remote troubleshooting and system backups
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Software updates and feature enhancements
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System audits and KPI/dashboard optimization
Complete Solutions for New and Existing Machines:
Programmable Controllers
Control Platforms Supported:
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Beckhoff
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Rockwell
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Siemens
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ABB
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Schneider Electric
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Lenze
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SEW
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Phoenix Contact
Automation systems can only reach their full potential when the central intelligence is robust and agile. By moving each project through detailed design and programming processes, Blue Onyx Systems creates top performing systems that elevate manufacturing KPIs. Our approach controls future costs and brings long term success by addressing flexibility and scalability in the early phases of a project. Blue Onyx Systems PLC control systems can reach the scale and connectivity requirements of your production by deploying centralized and distributed architectures.
Do you have a factory standard specification in control? Our broad experience with the world’s top automation companies brings expert solutions to your supplier requirements.
Visualization and SCADA Solutions
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Development Packages:
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Ignition
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Helio
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Blazor
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WInCC
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Others...
Manufacturers continue to see demand for running their production with high mix, high customization, and a sharp readiness for the new product configuration coming soon. Operators must be fully informed and enabled in order to meet production goals on time and in spec. Through the integration of rich, dynamic operator control, Blue Onyx Systems provides solutions that enable clear KPI monitoring and quick decision making by floor workers.
