Control Systems optimize your equipment for maximum utilization.
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PLC/PAC/IPC Control Systems
Our electrical engineering team excels in PLC control programming and design, crafting robust, code-compliant control systems for industrial automation. We specialize in panel design, power distribution, and safety circuits, delivering scalable and efficient solutions that incorporate cutting-edge technology.
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Motion Control Solutions
We specialize in the design and programming of motion control systems that prioritize precision, safety, and long-term durability. Our expertise extends to custom machine frames, guarding, conveyors, and complex motion assemblies, ensuring that our mechanical designs seamlessly integrate with automation systems and manufacturing environments for optimal performance.
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Visualization and Plant Wide SCADA Solutions
Our experienced programmers specialize in HMI and SCADA programming and integration, bringing automation solutions to life. We are dedicated to developing modular, maintainable code that optim performance and enhances user experience. With fast cycle times and adaptable recipes, our interfaces empower operators and managers with comprehensive visibility and control over their systems.
Programmable Controllers
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Control Platforms Supported:
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Beckhoff
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Rockwell
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Siemens
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ABB
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Schneider Electric
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Lenze
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SEW
Automation systems can only reach their full potential when the central intelligence is robust and agile. By moving each project through detailed design and programming processes, Blue Onyx Systems creates top performing systems that elevate manufacturing KPIs. Our approach controls future costs and brings long term success by addressing flexibility and scalability in the early phases of a project. Blue Onyx Systems PLC control systems can reach the scale and connectivity requirements of your production by deploying centralized and distributed architectures.
Do you have a factory standard specification in control? Our broad experience with the world’s top automation companies brings expert solutions to your supplier requirements.
Motion Control Systems
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Motion Control Platforms:
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Beckhoff
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Rockwell
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Siemens
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Lenze
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SEW
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Yaskawa
Blue Onyx Systems motion control capabilities are enabling manufacturers to transform their processes and create a work floor that is more efficient, intelligent, and adaptive. Implementing a modern motion control system should help by more than just producing a product at a higher rate. It should improve the overall quality of the products themselves and provide a ripple effect of positive benefits to surrounding assets.
Visualization and SCADA Solutions
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Development Packages:
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Ignition
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Helio
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Blazor
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WInCC
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Others...
Manufacturers continue to see demand for running their production with high mix, high customization, and a sharp readiness for the new product configuration coming soon. Operators must be fully informed and enabled in order to meet production goals on time and in spec. Through the integration of rich, dynamic operator control, Blue Onyx Systems provides solutions that enable clear KPI monitoring and quick decision making by floor workers.
Control System Design, Engineering, and Programming
Explore our range of cutting-edge automated inspection systems designed to optimize your production processes. Our expert team is dedicated to providing top-notch service, support, and maintenance contracts tailored to your needs.
Blue Onyx Systems Control Systems Engineering Services
PLC Applications
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Custom control system architecture design
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Selection of PLC hardware to match application requirements
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Panel layout and electrical schematics using AutoCAD Electrical or EPLAN
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I/O list creation and device mapping
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Integration with HMI, SCADA, robotics, and motion systems
Motion Control
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Custom motion control architecture tailored to your application
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Servo, stepper, linear, and multi-axis motion system design
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Integration with PLCs, HMIs, robotics, and vision systems
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Mechanical and electrical interface design
Visualization / SCADA
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Complete SCADA system design and architecture planning
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Centralized and distributed visualization for plant-wide monitoring
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Integration with PLCs, MES, WES, and ERP systems
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OPC UA, MQTT, and RESTful API communications expertise
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Cross-platform deployment (desktop, web, mobile)