Safety System Engineering and Programming
01
Electrical Engineering
Our electrical engineering team specializes in designing robust, code-compliant control systems tailored for industrial automation. From panel design and power distribution to safety circuits and PLC integration, we deliver solutions that are scalable, efficient, and leverage the latest technology.
02
Mechanical Engineering
We develop mechanical systems that are built for precision, safety, and long-term durability. Whether it’s custom machine frames, guarding, conveyors, or complex motion assemblies, our mechanical designs ensure seamless integration with automation systems and manufacturing environments.
03
Programming and Validation
Our programmers bring automation to life with expertise in PLCs, HMIs, SCADA, and safety controllers. We specialize in modular, maintainable code—delivering fast cycle times, flexible recipes, and intuitive user interfaces that give operators and managers full visibility and control.
SAFE AUTOMATION CELLS
A risk assessment locates opportunities to create a safer operating environment, but identifying the hazard is only half the battle. Through safe design, integration, and support services, our clients realize safe systems that are robust and sustainable for the long-term.
Designed From The Ground Up
Just like a factory itself, risk does not reside in purely one field. Even simple threats are often affected by a series of contingencies and variables. These dependencies continue to grow as the physical and digital worlds continue to come together. Blue Onyx Systems safety engineering services draws on our expertise in programming, electrical engineering, and mechanical engineering to implement solutions that are safe and connected.
Retrofit & Upgrade
Legacy safety systems can be lacking in performance or no longer adhere to the standards that they were meant to meet. Blue Onyx Systems is able to analyze performance and retrofit or upgrade the equipment with new, high performance components. This is done with special care to the manufacturer and communication protocol demands of the client for a result that is supportable and user-friendly.
Safety System Solutions...
At Blue Onyx Systems, safety is built into the DNA of every automation system we deliver. We provide comprehensive safety engineering solutions that protect personnel, equipment, and production—ensuring your operations remain efficient, reliable, and fully compliant with industry standards.
Our strength lies in our full-spectrum engineering capabilities, allowing us to deliver cohesive solutions from concept to commissioning. Our mechanical engineering team designs robust, ergonomic systems that prioritize safety while optimizing workflow. Our electrical engineers develop advanced control architectures that incorporate the latest in safety-rated components and smart diagnostics. And our software engineers bring it all together through intuitive interfaces, safety PLC programming, and intelligent data integration—ensuring every safety function works seamlessly within the overall system architecture.
Whether you're automating a single cell or integrating a plant-wide safety strategy, Blue Onyx Systems has the expertise, tools, and experience to engineer a solution that meets your goals and exceeds expectations.
Machine Safety Statistics
18,000+
injuries are attributed annually to machine related incidents in the US workplaces
800+
Deaths per year in the US are caused by contact with machinery.
63%
Percentage of injuries that could be prevented with proper safety systems and training.
Featured Safety Posts
Explore our insightful blog posts to stay informed on the latest trends.
A comprehensive Automation System Safety Strategy enabled by Blue Onyx Systems...
Equipment Updates
Explore our range of equipment safety retrofit solutions designed to meet diverse operational needs. Our retrofit packages are customized to enhance the safety of existing machinery, ensuring compliance with modern standards while improving operator protection and overall system reliability.
Consulting
Looking to strengthen your safety strategy? We offer expert safety consulting services tailored to your unique operations. From risk assessments to compliance planning and system upgrades, our team delivers practical, standards-aligned solutions that enhance workplace safety and ensure regulatory compliance.
Risk Assessments
Reduce risk and ensure compliance with our specialized risk assessment services. Our team of experts evaluates your equipment and processes to identify potential hazards and recommend targeted improvements—helping you minimize unplanned downtime, meet safety standards, and maintain peak operational performance.
Training Programs
Equip your team with the knowledge and skills to operate our machines safely and effectively. Our training programs cover everything from machine operation to safe operation, empowering your staff for optimal performance.