Boost machine reliability through advanced PLC automation
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PLC Code Development
Our electrical engineering team specializes in advanced PLC code development, delivering intelligent control systems tailored for high-performance industrial automation. From structured logic and motion control integration to safety interlocks and machine diagnostics, we engineer scalable, modular programs that drive efficiency and reliability. With expertise in panel design, I/O configuration, and seamless integration with MES and ERP systems, we create smart, code-compliant automation solutions built for the future.
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Commissioning and Integration
Our team excels in full-system commissioning and seamless integration with upstream and downstream equipment, ensuring your automation investment delivers peak performance from day one. We coordinate control logic, communication protocols, and safety systems across all connected machinery to guarantee interoperability and reliability. With expertise in integrating with MES, ERP, SCADA, and third-party systems, we bring everything together for a unified, efficient production environment—minimizing downtime and accelerating your path to ROI.
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MES/WES Integration
Our experienced team specializes in integrating automation systems with MES (Manufacturing Execution Systems) and WES (Warehouse Execution Systems), enabling intelligent, data-driven operations. We develop scalable, modular solutions that bridge the gap between the plant floor and enterprise-level systems, ensuring real-time visibility, traceability, and production control. From adaptable workflows to live performance metrics, our integrations empower operators and decision-makers to streamline processes, reduce downtime, and optimize throughput across the entire operation.
PLC/PAC Control Solutions
Platforms:
Allen-Bradley
Siemens
Phoenix Contact
Schneider
Omron
ABB
B&R
Beckhoff
To meet the demands of high-mix, rapidly changing production environments, Blue Onyx Systems delivers advanced PLC engineering solutions designed for flexibility, scalability, and speed. Our control architecture supports modular I/O configurations, rapid changeover logic, and tightly integrated sequencing for robotic cells and automation equipment. With structured programming practices, diagnostic routines, and support for major PLC platforms, our systems ensure consistent uptime, streamlined commissioning, and seamless coordination across your production assets.
From Logic to Control: PLC Engineering and Integration
Discover our advanced PLC-engineered automation solutions designed to enhance your production efficiency. Our experienced team delivers expert programming, integration, and ongoing support services tailored to meet the unique demands of your operation..
PLC Code Development Comprehensive Services from Blue Onyx Systems
Engineering/Architecture
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Complete PLC system design and architecture planning
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Centralized and distributed visualization for plant-wide monitoring
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Integration with PLCs, MES, WES, and ERP systems
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OPC UA, MQTT, and RESTful API communications expertise
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Cross-platform deployment (desktop, web, mobile)
Documentation
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System topology drawings and data flow schematics
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Tag database structure and signal mapping documentation
Programming
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Development using platforms from Rockwell, Siemens, and more
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Real-time dashboards, alarm management, and historian configuration
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Custom scripting and logic for user interaction and automation
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User role management, audit logging, and secure data access
Commisioning
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On-site deployment, testing, and verification
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Live data testing with field devices and automation systems
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Operator interface validation and usability tuning
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Integration with remote access and mobile monitoring
Support
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Ongoing support and system health monitoring
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Remote troubleshooting and system backups
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Software updates and feature enhancements
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System audits and KPI/dashboard optimization
Complete your solutions with Motion Control and Visualization:
Motion Control Systems
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Motion Control Platforms:
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Beckhoff
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Rockwell
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Siemens
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Lenze
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SEW
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Yaskawa
Blue Onyx Systems motion control capabilities are enabling manufacturers to transform their processes and create a work floor that is more efficient, intelligent, and adaptive. Implementing a modern motion control system should help by more than just producing a product at a higher rate. It should improve the overall quality of the products themselves and provide a ripple effect of positive benefits to surrounding assets.
Visualization and SCADA Solutions
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Development Packages:
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Ignition
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Helio
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Blazor
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WInCC
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Others...
Manufacturers continue to see demand for running their production with high mix, high customization, and a sharp readiness for the new product configuration coming soon. Operators must be fully informed and enabled in order to meet production goals on time and in spec. Through the integration of rich, dynamic operator control, Blue Onyx Systems provides solutions that enable clear KPI monitoring and quick decision making by floor workers.
